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 Ingress Protection and nema ratings

What are IP ratings?

IEC (International Electro technical Commission) Publication 60529 Classification of Degrees of Protection Provided by Enclosures provides a system for specifying the enclosures of electrical equipment on the basis of the degree of protection provided by the enclosure. IEC 60529 does not specify degrees of protection against mechanical damage of equipment, risk of explosions, or conditions such as moisture (produced for example by condensation), corrosive vapours, fungus, or vermin.

The European standard is based on IEC529 which in Europe is EN 60529. In the UK this standard is prefixed with BS (British Standard). This standard was originally used for electrical enclosures, however under ATEX 94/9/EC which is implemented in the UK as the Equipment and Protective System Regulations 1996, this now equally applies to non-electrical equipment. Refer to the chapter on equipment marking for further details.

The Ingress Protection (IP) ratings are developed by the European Committee for Electro Technical Standardization (CENELEC) and specify the environmental protection an enclosure provides.

The IP rating normally has two (or three) numbers:

1.              Protection from solid objects or materials

2.              Protection from liquids

3.              Protection against mechanical impacts (commonly omitted)

The rating refers to the equipment's ability to permit solids and liquids to penetrate the equipment enclosure. Electrical equipment’s IP rating is expressed as a two-digit number. The first number designates protection from solids, while the second number designates protection from liquids. It is important that manufacturers have their equipment certified by an outside laboratory to verify the product's IP rating. Epsilon is one such organisation which can verify the equipments IP rating; there are other companies that provide this service. The important thing is that the product is certified by an outside organization. If IP ratings are specified on a product's data sheet, then an approval certification number should also be included.

An "x" is used for one of the digits if there is only one class of protection; i.e. IPX4 which addresses liquids only.

First Figure

The first digit of the IP code indicates the degree that persons are protected against contact with moving parts (other than smooth rotating shafts, etc.) and the degree that equipment is protected against solid foreign bodies (dusts) intruding into an equipment.

1st Figure Protection against Solids
IPTestComment
0 No protection
1 

 

Protected against solid bodies greater than 50mm diameter. (e.g. accidental contact with the hand)

 

2 

 

Protected against solid bodies greater than 12.5mm diameter. (e.g. finger)

 

3 

Protected against solid bodies greater than 2.5mm diameter (e.g. tools, wires)

 

4 

 

 

Protected against solid bodies greater than 1.0mm diameter (e.g. thin tools and fine wire).

 

5

 

 

Protected against dust (no harmful deposit)

 

Dust Proof

 

6 

 

 

Completely protected against dusts

 

Dust Tight

Second Digit

The second digit indicates the degree of protection of the equipment inside the enclosure against the harmful entry of water or moisture (e.g. dripping, spraying, submersion, etc.)
 

IPTestComment
0 No protection
1 

 

Protected against vertically falling drops of water (condensation)

 

2 

 

Protected against drops of water falling up to 15° from the vertical

 

3 

 

Protected against water sprayed up to 60° from the vertical

 

4 

 

Protected against splashing water from all directions

 

5 

 

Protected against jets of water from all directions

 

6 

 

 

Protected against powerful jets of water from all directions

 

7 

 

Protected against the effects of temporary immersion in water 

 

8 

 

Protected against the continuous effects of  immersion in  water having regard to specific conditions

 

The table below shows the particle size used in the first digit of the IP rating, the table is an accurate representation.

Table 1: Size chart

IP1X= 50mm

 

IP2X= 12.5mmIP3X= 2.5mmIP4X= 1mmIP5= Dust
 

 

.

 

 

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NEMA

The American form of IP rating is known as NEMA. NEMA is an acronym for National Electrical Manufacturers Association.

NEMA Standard No. 250 provides the following information. NEMA Standards Publication 250 does test for environmental conditions such as corrosion, rust, icing, oil, and coolants. For this reason, and because the tests and evaluations for other characteristics are not identical, the IEC Enclosure Classification Designations cannot be exactly equated with NEMA Enclosure Type Numbers.

The definitions for each type of enclosure are given below:

Type 1         Enclosures are constructed for indoor use to provide a degree of protection to personnel against access to hazardous parts and to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt).

Type 2         Enclosures are constructed for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); and to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing).

Type 3         Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); and that will be undamaged by the external formation of ice on the enclosure.

Type 3R       Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); and that will be undamaged by the external formation of ice on the enclosure.

Type 3S       Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); and for which the external mechanism(s) remain operable when ice laden.

Type 3X       Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); that provides an additional level of protection against corrosion and that will be undamaged by the external formation of ice on the enclosure.

Type 3RX    Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); that will be undamaged by the external formation of ice on the enclosure that provides an additional level of protection against corrosion; and that will be undamaged by the external formation of ice on the enclosure.

Type 3SX    Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow); that provides an additional level of protection against corrosion; and for which the external mechanism(s) remain operable when ice laden.

Type 4         Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow, splashing water, and hose directed water); and that will be undamaged by the external formation of ice on the enclosure.

Type 4X       Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (windblown dust); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (rain, sleet, snow, splashing water, and hose directed water); that provides an additional level of protection against corrosion; and that will be undamaged by the external formation of ice on the enclosure.

Type 5         Enclosures are constructed for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and settling airborne dust, lint, fibres, and flyings); and to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing).

Type 6         Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (hose directed water and the entry of water during occasional temporary submersion at a limited depth); and that will be undamaged by the external formation of ice on the enclosure.

Type 6P       Enclosures are constructed for either indoor or outdoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (hose directed water and the entry of water during prolonged submersion at a limited depth); that provides an additional level of protection against corrosion and that will be undamaged by the external formation of ice on the enclosure.

Type 12       Enclosures are constructed (without knockouts) for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and circulating dust, lint, fibres, and flyings); and to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing).

Type 12K     Enclosures are constructed (with knockouts) for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and circulating dust, lint, fibres, and flyings); and to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing).

Type 13       Enclosures are constructed for indoor use to provide a degree of protection to personnel against access to hazardous parts; to provide a degree of protection of the equipment inside the enclosure against ingress of solid foreign objects (falling dirt and circulating dust, lint, fibres, and flyings); to provide a degree of protection with respect to harmful effects on the equipment due to the ingress of water (dripping and light splashing); and to provide a degree of protection against the spraying, splashing, and seepage of oil and non-corrosive coolants

The following table provides a guide for converting from NEMA enclosure type numbers to IP rating. The NEMA Types meet or exceed the test requirements for the associated IEC Classifications; for this reason, the table should not be used to convert from IP rating to NEMA.

NEMA

Application

Comment

IP Equivalent

1

Indoors

Protected against accidental contact, limited amount of dirt

20

2

Indoors

Intrusion of dripping water and dirt

 

3

Outdoors

Protection against dust, rain. No damage when ice forms on the housing

64

3R

Outdoors

Protection against rain. No damage when ice forms on the housing

22

3S

Outdoors

Protection against dust, rain and hail. No damage when ice forms on the housing

64

4

Indoors/Outdoors

Protection against splash water, dust, rain. No damage when ice forms on the housing

66

4X

Indoors/Outdoors

Protection against splash water, dust, rain. No damage when ice forms on the housing. Protected against corrosion

66

6

Indoors/Outdoors

Protection against dust, water jet and water during temporary submersion. No damage when ice forms on the housing

67

6P

Indoors/Outdoors

Protection against water during longer submersion. Protected against corrosion

 

11

Indoors

Protection against dripping water. Protected against corrosion

 

12, 12K

Indoors

Protected against dust and dripping water

55

13

Indoors

Protected against dust and splash water, oil and non-corrosive liquids

65